AUGUR-T system with the ability to connect up to eight pairs of ultrasonic piezoelectric transducers and a diffraction-time control method (TOFD).
The system has been successfully tested in "Rosenergoatom" Concern, "Gazprom".
AUGUR-T system unit with control computer and scanning devices
Unique features of the AUGUR-T system
- Automated Ultrasonic Inspection
- Up to 14 independent channels
- Without blower
- IP54 protection
- Control speed up to 80 mm/s
- Easy integration
- Three operating modes: express control mode, search control, measuring control
The AUGUR-T system provides:
- support for acoustic holography and TOFD modes;
- detection and visualization of defects, determination of their sizes and coordinates;
- carrying out automated control of products up to 500 mm thick;
- multifunctional program for registration and analysis of control results.
Standard equipment*
- System unit (article D0160010)
- Ethernet cable (article D0160011)
- Power supply unit (article D0160012)
- Power cable 60 m (article D0160013)
- Scanner connection cable (article D0160014)
- Control computer**
- Packaging
*The system is operated in conjunction with a scanning device (see the Scanners subsection)
**The view of the control computer may differ from the photo
AUGUR T is operated in conjunction with the following scanning devices.
Scanner СК426T4
Article S0160122
- The range of inspection pipe diameters is from 426 mm to the plane
- Included are longitudinal and transverse tracks for various pipe diameters (from Ø426 mm to the plane) and local tracks
Scanner 426T
Article S0160086
- The range of inspection pipe diameters is from 426 mm to the plane
- The set includes longitudinal and annular tracks depending on the diameters of the inspection pipes
- Ring tracks can be set closed and local
- Inspection of austenitic and pearlite welded joints
- Operation in heavy industrial conditions
Scanner 219T
Article S0160087
- Диапазон контролируемых диаметров трубопроводов - от 219 мм до 800 мм
- В комплекте поставляются кольцевые трека в зависимости от диаметров контролируемых труб
- Кольцевые треки могут быть поставлены замкнутые и локальные
- Контроль аустенитных и перлитных сварных соединений
- Эксплуатация в тяжёлых промышленных условиях
Scanner 560
Article S0160088
- The diameter of the inspection pipelines is 560 mm.
- A ring track is included.
- Inspection of austenitic and pearlite welded joints.
- Operation in heavy industrial conditions
Specifications
|
Express
inspection mode
|
Search
inspection mode
|
Measuring
inspection mode
|
Absolute sensitivity
|
until 70 dB
|
The limit of the permissible absolute error of measuring the ratio of signal amplitudes at the input of the receiving path
|
until 0,5 dB
|
until 0,5 dB
|
until 0,5 dB
|
Duration of the time sweep
|
from 1600 μs
|
from 400 μs
|
from 400 μs
|
The limit of the permissible basic absolute error in measuring the coordinates of occurrence and dimensions of defects in the operating frequency range of 2.5 - 5 MHz
|
|
1600 mm
|
400 mm
|
400 mm
|
The bandwidth of the receiving path at the level of -3 dB
|
0,6 - 10 MHz
|
0,6 - 10 MHz
|
0,6 - 10 MHz
|
The range of adjustment of the amplitude of the probing pulse
|
25 - 250 V
|
25 - 250 V
|
25 - 250 V
|
Deviation of the input angle from the nominal value for a PEP with a central frequency of less than 2 MHz
|
± 2°
|
Deviation of the input angle from the nominal value for a PEP with a central frequency of 2 MHz or more
|
± 3°
|
Deviation of the central frequency of the PEP from the nominal value
|
±10%
|
Continuous operation time during the inspection (without reducing the reliability of the inspection results)
|
8 h
|
Average service life of the system
|
at least 5 years
|
Operating conditions at operating temperature range (for system units)
|
1 - 40 °С
|
Operating conditions at operating temperature range (except system units)
|
-30 ... +50 °С
|
Automatic ultrasonic inspection of welded joints at a distance of up to 2 meters
-
Automatic ultrasonic inspection of welded joints of pipelines with diameters of 720-1420 mm
-
Inspection of welds at a distance of up to 2 m (multiple reflection from the walls of the pipe)
-
High inspection sensitivity
-
Inspection of seams with complex seam geometry
-
Changing the azimuthal angle of the acoustic axis direction
Automatic ultrasonic inspection of tees with an overlay
- Automated scanning along and across the pipeline axis in 120 mm by 150 mm zones
- Ultrasound insertion angle 70°
- At least three ultrasonic transducers with different azimuthal orientation (depends on the ratio of the diameters of the welded pipes)
- Coherent processing (2D and 3D) to maximize sensitivity and resolution
Measuring mode of automatic ultrasonic inspection operation
- Application of coherent methods (acoustic holography)
- Determination of the actual size, type and orientation of defects
- Determination of the coordinates of the occurrence of discontinuities
- High inspection performance
- Holographic methods for obtaining three-dimensional images of defects
- Automated inspection, documentation, automatic formation of inspection conclusions, including in welded joints made of austenitic materials.
In the photo: An image of a crack in a welded joint, confirmed by metallographic studies.